A Guide to Implementing the Theory of
Constraints (TOC) |
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Breaking The Box Let’s start with a box; it is open at the top. Inside is the problem, the conflict, the current
dilemma that we face and that we wish to resolve. We are used to being told to think outside
the box, but let’s see if we can carefully unfold the box and therefore break
right out of it completely. Let’s fold down the front – it’s made of cardboard,
we are too young to remember that boxes were once made of wood. Now let’s fold down the back. And also the sides. Nothing inside?
Well not quite. There is a
cloud on the bottom. Let’s have a look
from directly overhead. As we have seen throughout these pages, a cloud is
simply a graphical means of causing us to verbalize and order our
understanding of an underlying conflict or dilemma. To describe the entities in the cloud let’s
go back to one of Goldratt’s earliest explanations (1); “A general presentation should state that we would
like to accomplish some objective, which we will denote by the letter A. In order to accomplish it, we find out that
at least two requirements, B and C must be filled. Assume that we logically derive the fact
that in order to fulfill B we must have D (or we must have more of D), but in
order to fulfill C we must not have D (or we must have less of D). We have a conflict.” So we write on the bottom of our box; the objective,
the two requirements B and C, and the two prerequisites – more usually called
D and D’ (D prime) rather than just D as in this early description. So, what then of the sides of the box? What are we going to do with those? Well, under each of the arrows in the cloud there
are inherent and unverbalized assumptions.
Let’s draw these in. Thus, the walls of our box are no more than our
current assumptions – both metaphorically and here literally as well. To break the box we must ensure that no invalid
assumptions are allowed to go unchallenged.
Of the remaining valid assumptions; we must seek out ideas to overcome
those which might hinder us. We have
to break down the walls of the box – not just think outside of it. As you learn more of the power of using clouds, come
back to this analogy and see if it helps you to understand clouds better. (1) Goldratt, E. M., (1987/88) Essays on the Theory
of Constraints. North River Press,
Chapter 2 pg 2. Originally published
in the Journal of the Theory of Constraints. This Webpage Copyright © 2003-2009 by Dr K. J.
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